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常見問題

步進式超聲波清洗機功能介紹

作者：創始人來源：http://www.zhuohengsh.com/時間：2024-07-04

工業制造清洗領域主要可分為超聲波清洗、高壓噴淋清洗及超聲波高壓噴淋組合清洗等方式。

The industrial manufacturing cleaning field can mainly be divided into ultrasonic cleaning, high-pressure spray cleaning, and ultrasonic high-pressure spray combination cleaning.

高壓噴淋清洗機主要是靠提升水壓，對工件表面進行噴淋，以達到將污物去除的目的。一般噴淋清洗壓力在0.3—0.8MPa之間。該方法實現簡單，操作方便，效果較好，適宜表面平整的工件，但對深孔、盲孔等處噴淋水流難以到達的地方卻不易實現清洗目的。

The high-pressure spray cleaning machine mainly relies on increasing water pressure to spray on the surface of the workpiece, in order to achieve the goal of removing dirt. The general spray cleaning pressure is between 0.3-0.8 MPa. This method is easy to implement, easy to operate, and has a good effect. It is suitable for workpieces with a flat surface, but it is not easy to achieve the cleaning purpose in areas where the spray water flow is difficult to reach, such as deep holes and blind holes.

超聲波清洗機主要是利用超聲波的空化作用，對工件周圍形成巨大沖擊，使工件表面及縫隙中的污垢迅速剝落，從而達到工件表面凈化的目的。該清洗方法使復雜、曲面、細小工件的清洗變為方便可行，也可以實現自動化操作。由于清洗介質--水含有少量空氣，故初次清洗或更換清洗介質后的一段時間，超聲波清洗機的超聲效果會弱化，但隨著清洗時間的延長，水中空氣的減少，即“生水”變成“熟水”后，超聲波清洗效果會得到明顯提升。此外，超聲波清洗最佳溫度在40℃--60℃。

The ultrasonic cleaning machine mainly utilizes the cavitation effect of ultrasonic waves to form a huge impact on the surroundings of the workpiece, causing the dirt on the surface and gaps of the workpiece to quickly peel off, thereby achieving the goal of surface purification of the workpiece. This cleaning method makes the cleaning of complex, curved, and small workpieces convenient and feasible, and can also achieve automated operations. Due to the presence of a small amount of air in the cleaning medium - water, the ultrasonic cleaning effect of the ultrasonic cleaning machine will weaken for a period of time after the initial cleaning or replacement of the cleaning medium. However, as the cleaning time prolongs, the air in the water decreases, that is, after "raw water" becomes "cooked water", the ultrasonic cleaning effect will be significantly improved. In addition, the optimal temperature for ultrasonic cleaning is between 40 ℃ and 60 ℃.

超聲波高壓噴淋組合清洗適合有孔和有平面的工件。兩者結合的作用下可以達到滿意的清潔效果。整個清洗過程，采用網帶輸送的形式，使用時應避免工件重疊。影響工件清洗效果的因素有很多，包括水質、清洗溫度、清洗時間的長短、清洗液的成分、清洗液更換周期、壓縮空氣（鼓泡）質量、環境空氣質量、工件在清洗時的放置姿態及數量等，都對清洗效果有直接影響。此外，工件上如有水漬，主要原因是水質或壓縮空氣（風切）不符合要求造成的，采用去離子水并提高壓縮空氣純度可有效消除水漬。

Ultrasonic high-pressure spray combination cleaning is suitable for workpieces with holes and flat surfaces. The combination of the two can achieve satisfactory cleaning results. The entire cleaning process is carried out in the form of mesh belt conveyor, and overlapping of workpieces should be avoided during use. There are many factors that affect the cleaning effect of workpieces, including water quality, cleaning temperature, length of cleaning time, composition of cleaning solution, replacement cycle of cleaning solution, quality of compressed air (bubbling), environmental air quality, and placement posture and quantity of workpieces during cleaning, all of which have a direct impact on the cleaning effect. In addition, if there are water stains on the workpiece, the main reason is that the water quality or compressed air (wind cutting) does not meet the requirements. Using deionized water and improving the purity of compressed air can effectively eliminate water stains.

經過多年的累積，羅列出一些常見的咨詢問題，進行答疑。

After years of accumulation, list some common consultation questions and provide answers.

1問：清洗機可以根據我們的工件要求量身定做嗎？

Can the cleaning machine be customized according to the requirements of our workpiece?

答：我們的清洗機都是非標設備，可以根據工件的尺寸、產量、清洗要求進行定做。

Answer: Our cleaning machines are all non-standard equipment and can be customized according to the size, output, and cleaning requirements of the workpiece.

2問：我希望設備可以實現一體化操作，從清洗到出料必須得是干燥狀態。

Question 2: I hope the equipment can achieve integrated operation, and it must be in a dry state from cleaning to discharging.

答：設備可以實現清洗→漂洗→吹水→烘干→涂油→吹油等一系列工藝需求。

Answer: The equipment can achieve a series of process requirements such as cleaning, rinsing, blowing water, drying, oiling, and blowing oil.

3.問：我們車間有場地限制，是否可以按照我們的尺寸來做？

3. Question: Our workshop has space limitations, can we make it according to our size?

答：需事先告知有場地限制的問題，根據貴公司提出的清洗工藝作出初步的設計，若超出計劃中的面積，可考慮其他方案。

Answer: It is necessary to inform in advance of any site restrictions and make a preliminary design based on the cleaning process proposed by your company. If it exceeds the planned area, other options may be considered.

4.問：設備使用起來復雜嗎？采用什么界面控制？

4. Question: Is the device complex to use? What interface control is used?

答：控制操作面板可以使用按鈕，或者觸摸屏，根據貴公司要求來做。

Answer: The control operation panel can use buttons or touch screens according to your company's requirements.

5.問：我們想把清洗機和其他輸送線進行銜接，可以做嗎？

5. Question: Can we connect the cleaning machine with other conveyor lines?

答：只要告知銜接的裝料高度就可以實現，若是配合機械手使用，雙方只需配合好取料節拍。

Answer: As long as the loading height of the connection is informed, it can be achieved. If used in conjunction with a robotic arm, both parties only need to cooperate with the picking rhythm.

6. 問：我們的產品比較重，輸送帶（筐）是否能承受那么多的重量？

6. Question: Our product is quite heavy, can the conveyor belt (basket) withstand that much weight?

答：我們根據工件的重量來選定輸送帶（筐），最大可承載1-2噸左右。

Answer: We select the conveyor belt (basket) based on the weight of the workpiece, which can bear a maximum of 1-2 tons.

7.問：清洗液是否可以不加熱？

7. Question: Can the cleaning solution not be heated?

答：如果工件上有油污，就必須要加熱，避免影響清潔效果。

Answer: If there is oil stains on the workpiece, it must be heated to avoid affecting the cleaning effect.

8.問：清洗劑是否可以采用洗潔精，洗衣粉？

8. Question: Can cleaning agents use detergent or laundry detergent?

答：上述家用清潔劑一般不建議使用，因為有泡沫，不光影響清潔效果，還會溢出水箱，也很難觀察到水質問題，若非用不可，請加入消泡劑！現在工業清潔產品很多，可以根據工件的材質進行選擇，比較方便，清潔效果更好，也不會損傷工件表面，價格也很經濟。

Answer: The above household cleaners are generally not recommended to be used, because there is foam, which not only affects the cleaning effect, but also overflows the water tank, and it is difficult to observe the water quality problem. If you have to use it, please add defoamer! Nowadays, there are many industrial cleaning products that can be selected based on the material of the workpiece, which is more convenient, has better cleaning effects, and does not damage the surface of the workpiece. The price is also very economical.

9.問：水箱里的水，多久更換一次？是否可以直排？

9. Question: How often does the water in the water tank need to be replaced? Is it possible to arrange it directly?

答：定期觀察水質，若發現清洗效果不如從前，肯定需要更換。需更換的水可以收集起來，進行污水處理后進行排放。

Answer: Regularly observe the water quality, and if the cleaning effect is not as good as before, it will definitely need to be replaced. The water that needs to be replaced can be collected and discharged after sewage treatment.

10.問：貴公司的質保是怎樣的？

10. Question: What is your company's warranty?

答：質量三包，期限一年，配件需另外購買，一年內出現的人為損壞是有償服務。

Answer: Three guarantees for quality, with a term of one year. Accessories need to be purchased separately. Any human damage that occurs within one year is a paid service.

本文由通過式清洗機友情奉獻.更多有關的知識請點擊: http://www.zhuohengsh.com真誠的態度.為您提供為全面的服務.更多有關的知識我們將會陸續向大家奉獻.敬請期待.

This article is dedicated by the Passing Cleaning Machine. For more information, please click: http://www.zhuohengsh.com Sincere attitude. We will provide you with comprehensive service. We will gradually contribute more relevant knowledge to everyone. Stay tuned

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