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常見問題

超聲波清洗機與傳統的清洗有什么獨特之處？

作者：admin來源：http://www.zhuohengsh.com/時間：2022-02-22

1．清洗更徹底

1. More thorough cleaning

超聲波清洗原理表明該種方式非常適合清洗形狀復雜的構件。這類零部件若用人工清洗，有很多部位是難以或無法清洗到的。清洗劑只能溶解部分污垢，對于頑固污垢及零件內部的污垢也是力不從心。超聲波技術清洗是一種奇妙的物理清洗，猶如無數小炸彈同時爆破清除物體的內外表面，如再結合清洗劑的化學清洗，因此可以使傳統方法無法完成的內表面及內孔的清洗一次完成。

The principle of ultrasonic cleaning shows that this method is very suitable for cleaning components with complex shapes. If such parts are cleaned manually, many parts are difficult or impossible to clean. The cleaning agent can only dissolve part of the dirt, which is not enough for the stubborn dirt and the dirt inside the parts. Ultrasonic cleaning is a wonderful physical cleaning, which is like blasting countless small bombs to remove the inner and outer surfaces of objects at the same time. For example, combined with the chemical cleaning of cleaning agent, it can complete the cleaning of inner surfaces and inner holes that cannot be completed by traditional methods at one time.

2．節約能源

2. Energy conservation

小型零部件的清洗目前多使用汽油或柴油刷洗，因此操作安全系數很低，易造成事故。而超聲波技術清洗使用水基清洗劑，絕無事故隱患。

At present, gasoline or diesel oil is mostly used for cleaning small parts, so the operation safety factor is very low, which is easy to cause accidents. The ultrasonic cleaning technology uses water-based cleaning agent, which has no hidden danger of accidents.

3．工作效率高

3. High work efficiency

只需將零部件解體后放在清洗機的絲網料筐中并按一下開關即可自動清洗。

Just disassemble the parts and put them in the wire mesh basket of the cleaning machine and press the switch to automatically clean them.

4．清洗成本低

4. Low cleaning cost

因清洗劑重復使用率高，耗材采購廉價，在所有清洗方式中，清洗成本大體可分為：設備成本和消耗成本。超聲波清洗設備使用壽命約為十年，除設備購置成本高于手工清洗和有機堿性溶劑刷洗外，低于氣相清洗和高壓水射流清洗，對于消耗成本，以有效尺寸為600×400×350mm，功率為1KW，價格約為1萬元的超聲波清洗機為例，工作一小時，耗電1度，費用約為0.5元，堿性金屬清洗劑1公斤，價格約為20元，可反復使用20-50個小時（根據污染程度而定），相當于0.4-1元/小時，而一般工件清洗時間僅為2-10分鐘即可，且一次清洗可對一定數量及體積的工件同時清洗，因此對于消耗成本而言，采用超聲波清洗，不僅清洗效果好，而且清洗成本相當于不到0.04元/件，還不算節省的勞動力成本，遠遠低于其他各類清洗方法。

Due to the high reuse rate of cleaning agent and cheap purchase of consumables, in all cleaning methods, the cleaning cost can be roughly divided into equipment cost and consumption cost. The service life of ultrasonic cleaning equipment is about ten years. Except that the equipment purchase cost is higher than manual cleaning and organic alkaline solvent brushing, it is lower than gas phase cleaning and high-pressure water jet cleaning. For the consumption cost, the effective size is 600 × four hundred × Take the ultrasonic cleaning machine with 350mm, 1kW power and price of about 10000 yuan as an example. It works for one hour, consumes 1 degree of power, and the cost is about 0.5 yuan. The price of alkaline metal cleaning agent is about 20 yuan. It can be used repeatedly for 20-50 hours (depending on the degree of pollution), which is equivalent to 0.4-1 yuan / hour, while the general workpiece cleaning time is only 2-10 minutes, Moreover, one-time cleaning can clean a certain number and volume of workpieces at the same time. Therefore, for the consumption cost, ultrasonic cleaning is not only the best cleaning effect, but also the cleaning cost is equivalent to less than 0.04 yuan / piece, which is not considered as the labor cost saved, which is far lower than other cleaning methods.

5 清洗效果好：就清洗方式而言，運用于工業清洗的清洗方式一般為手工清洗，有機溶劑清洗，蒸汽氣相清洗，高壓水射流清洗和超聲波清洗，根據清洗效果可以明顯地區分清洗的方式，超聲波清洗被國際公認為當前效率高，效果好的清洗方式，其清洗效率達到了98%以上，清洗潔凈度也達到了高級別，而傳統的手工清洗和有機溶劑清洗的清洗效率僅僅為60%-70%，即使是氣象清洗和高壓水射流清洗的清洗效率也低于90%，因此，在工業清洗中，超聲波清洗機以其效率高，效果好，適用于大工作量清洗的特性無疑是清洗的佳選擇，這也是為什么凡是對潔凈度要求高的行業，如：機械加工電子航空儀表，光學器材，醫療器械汽車零部件等行業都選擇超聲波清洗的原因。

5. Good cleaning effect: in terms of cleaning methods, the cleaning methods used in industrial cleaning are generally manual cleaning, organic solvent cleaning, steam vapor cleaning, high-pressure water jet cleaning and ultrasonic cleaning. According to the cleaning effect, the cleaning methods can be clearly distinguished. Ultrasonic cleaning is internationally recognized as the most efficient and effective cleaning method at present, The cleaning efficiency has reached more than 98% and the cleaning cleanliness has reached the highest level. However, the cleaning efficiency of traditional manual cleaning and organic solvent cleaning is only 60% - 70%. Even the cleaning efficiency of meteorological cleaning and high-pressure water jet cleaning is less than 90%. Therefore, in industrial cleaning, ultrasonic cleaning machine has high efficiency and good effect, The characteristic suitable for heavy workload cleaning is undoubtedly the best choice for cleaning, which is why all industries with high requirements for cleanliness, such as machining, electronic aviation instruments, optical equipment, medical devices, auto parts and other industries, choose ultrasonic cleaning.

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