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常見問題

全自動超聲波清洗機在出廠前需要哪些安裝調試？

作者：admin來源：http://www.zhuohengsh.com/時間：2020-11-27

全自動超聲波清洗機和很多機器一樣，在組裝成成品之前都是一個個的零部件，經過工人的安裝加工后，才成為一臺外觀時尚的清洗機，那么一臺設備在出廠前都需要做哪些安裝調試呢？下面全自動超聲波清洗機廠家給大家介紹下。

Like many machines, the automatic ultrasonic cleaning machine is composed of parts and components before being assembled into finished products. After installation and processing by workers, it becomes a fashionable cleaning machine. What installation and debugging should be done before the equipment leaves the factory? The following automatic ultrasonic cleaning machine manufacturers to introduce to you.

1、全自動超聲波清洗機安裝預備

1. Installation Preparation of automatic ultrasonic cleaning machine

把全自動超聲波清洗機所需膠接的超聲波換能器(配好對的)、缸體、網墊、膠水等預備好。

Prepare the ultrasonic transducer, cylinder block, mesh pad and glue for automatic ultrasonic cleaning machine.

2、噴沙

2. Sand jetting

把全自動超聲波清洗機所需膠接的超聲波換能器、缸體停止噴沙處置，噴沙膠接面應盡量毛，噴沙使用30目的金剛沙，沙子必須堅持枯燥并常常挑選(每次放入沙箱時都要挑選)，噴沙時緊縮空氣的壓力應≥6KG，并經過氣源處置器除濕后的高壓空氣。

The ultrasonic transducer and cylinder body of the automatic ultrasonic cleaning machine shall be stopped from sand spraying. The bonding surface of sand spraying shall be as rough as possible. 30 mesh emery shall be used for sand spraying. The sand must be dry and often selected (each time it is put into the sandbox). The pressure of compressed air during sand blasting shall be no less than 6kg, and the high-pressure air after dehumidification by air source disposal device shall be conducted.

3、清洗

3. Cleaning

把噴好沙的缸體和全自動超聲波清洗機超聲波換能器停止清洗，換能器先用甲醇停止清洗，把外表的沙子等灰塵除掉，再用丙酮停止漂洗;缸體先用水沖、再用酸洗后沖洗潔凈，涼干后再用甲醇和丙酮各停止一次漂洗，網墊用≤30目厚度≤0.15的不銹鋼網異樣清洗潔凈(有條件時電解處置)備用。

Stop cleaning the sand sprayed cylinder block and the ultrasonic transducer of the automatic ultrasonic cleaning machine. First, stop cleaning the transducer with methanol, remove the sand and other dust on the surface, and then stop rinsing with acetone; The cylinder block shall be washed with water, then washed with acid pickling, and then rinsed with methanol and acetone after cooling and drying. The mesh pad shall be cleaned with stainless steel mesh with thickness ≤ 30 mesh and thickness ≤ 0.15 (electrolytic treatment if possible) for standby.

4、烘干、預熱

4. Drying and preheating

把清洗好的超聲波換能器和缸體及網墊放入烘箱停止烘干，烘干為60℃-80℃烘干2小時后冷卻到40℃左右時停止膠接。在一切膠接預備任務做好后，配好膠水(常溫)充沛諧和后疾速停止膠接。

Put the cleaned ultrasonic transducer, cylinder block and mesh pad into the oven to stop drying. Dry at 60 ℃ - 80 ℃ for 2 hours, and then stop bonding when cooling to about 40 ℃. After all the bonding preparation tasks are done well, glue (room temperature) is fully harmonious and then quickly stop bonding.

5、膠接

5. Bonding

把處置好的全自動超聲波清洗機缸體放在膠接平板上放好，并用丙酮在膠接處用棉布再擦拭一遍。把處置好的超聲波換能器膠接面用丙酮再用棉布再擦試一遍。后預熱1-2分鐘。(每次配置的膠水不能太多，以一次膠接20-30頭為準)膠水配置為5G/頭、比例為1：0.4(膠粘劑比固化劑、應盡量準確)。把缸體和超聲波換能器冷卻到40℃左右時停止膠接，膠接時辨別在缸體和超聲波換能器上平均涂上膠水，兩頭放上網布，然后用力壓緊，膠接速度要快，每次配置膠水后膠接日子不要超越10分鐘上(要求預備任務做的充沛)。膠完后停止加壓處置。

Put the cylinder body of the automatic ultrasonic cleaning machine on the bonding plate, and wipe it again with acetone and cotton cloth. Use acetone to clean the bonding surface of ultrasonic transducer and then wipe it again with cotton cloth. Preheat for 1-2 minutes. (the glue should not be too much each time, and 20-30 heads should be glued at one time). The glue configuration should be 5g / head and the ratio should be 1:0.4 (the adhesive should be more accurate than curing agent). When the cylinder block and ultrasonic transducer are cooled to about 40 ℃, the bonding shall be stopped. During bonding, glue shall be evenly applied to the cylinder block and ultrasonic transducer, and the two ends shall be placed with a mesh cloth, and then the bonding speed shall be fast. The bonding time shall not exceed 10 minutes after each glue configuration (sufficient preparation tasks are required). Stop pressurization after glue is finished.

6、固化

6. Curing

把膠好的缸體放入無塵烘箱停止固化，固化溫度一次加溫為40-50℃固化30分鐘后，二次加溫到60-70℃固化30分鐘后再三次加溫到80℃固化2小時后自然固化24小時后檢測連線。固化加溫用程控智能溫控儀控制。

Put the glued cylinder block into a dust-free oven to stop curing. The curing temperature is set at 40-50 ℃ for 30 minutes, then heated to 60-70 ℃ for 30 minutes, and then heated to 80 ℃ for 2 hours for three times, and then cured naturally for 24 hours. Then the connection line is detected. The curing heating is controlled by a program-controlled intelligent temperature controller.

7、檢測

7. Detection

全自動超聲波清洗機對固化好的超聲波換能器停止檢測，每個換能器(60W、22、25、28KHZ)的膠接阻抗約在250Ω左右，不能超越300Ω，并對換能器特性停止檢測(不能有雜波)，同個缸體上的超聲波換能器阻抗值應盡量接近分歧，不能超越均勻值的20%(約±50Ω)，對不契合要求的超聲波換能器撤除重新膠接。

The full-automatic ultrasonic cleaning machine stops testing the solidified ultrasonic transducers. The bonding impedance of each transducer (60W, 22, 25, 28kHz) is about 250 Ω, which can not exceed 300 Ω, and stop testing the characteristics of the transducer (without clutter). The impedance value of ultrasonic wave transducer on the same cylinder block should be close to the difference as far as possible, and should not exceed 20% (about ± 50 Ω) of the uniform value, which does not meet the requirements The ultrasonic transducer was removed and re bonded.

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